Amphenol PCD Shenzhen presents the Excel|Mate Mono High Voltage with Inter-Lock series, designed for high-voltage applications requiring robust and reliable connectivity. These connectors feature a push-pull locking system with an audible click for easy and secure mating, and are designed for easy installation in limited spaces. Key advantages include EMI shielding, tool-less unmating, touch-proof IP2X protection, and excellent sealing capabilities (IP67, IP6K9K when mated). They are RoHS compliant and offer multiple coding positions to prevent misconnection.
The EX series offers similar ease of use with EMI shielding and IP68/IP6K9K sealing, suitable for EV air-conditioners, DCDC, PTC, and power distribution boxes. The HVG series also provides high voltage connectivity with robust sealing and EMI shielding, ideal for similar applications. The HVS series is designed for high-voltage applications with excellent sealing and durability.
| Feature/Model | ExcelMate Mono (HVBI) | EX Series (402/403) | HVG Series | HVS Series |
|---|---|---|---|---|
| Key Features | High voltage with interlock, Easy installation, Push-pull locking, EMI shielding, Tool-less unmating, Touch-proof IP2X, Sealing IP67/IP6K9K (mated) | Easy installation, Push-pull locking, EMI shielding, Tool-less unmating, Sealing IP68/IP6K9K (mated), Multiple coding positions | Easy installation, Push-pull locking, EMI shielding, Tool-less unmating, Sealing IP67/IP6K9K (mated), Multiple coding positions | Easy installation, Push-pull locking, EMI shielding, Tool-less unmating, Sealing IP67/IP6K9K (mated), Multiple coding positions |
| Mechanical Durability | > 200 mating cycles | 50 mating cycles | > 200 mating cycles | > 200 mating cycles |
| Wire Range | 16 to 70 mm | 2.5 to 6 mm (RA plug: 2.5 to 4 mm) | (See Insert Arrangement for details) | (See Insert Arrangement for details) |
| Connection Type | Crimping | Crimping | Crimping | Crimping |
| Rated Voltage | 1000V DC | 800V DC | 800V DC | 230V AC / 400V DC |
| Rated Current | Up to 250A (05R10 model) | Up to 40A (6.0mm cable) | Up to 50A (10mm cable) | 32A Max @ 70C |
| Ambient Temperature Rating | 70C | 70C | 70C | 70C |
| Insulator Resistance | > 2000 M | > 2000 M | > 2000 M | > 2000 M |
| Dielectric Withstand Voltage | 3000V AC | 3000V AC | 3000V AC | 2500V AC |
| Sealing (Mated) | IP67, IP6K9K | IP68, IP6K9K | IP67, IP6K9K | IP67, IP6K9K |
| Operating Temperature | -40C to 125C | -40C to 125C | -40C to 125C (short term to 150C) | -40C to 125C (short term to 150C) |
| Material (Shell) | Zinc alloy, zinc plating and anodic oxidation | Aluminum alloy with zinc, nickel plating and anodic oxidation | Aluminum alloy with zinc, nickel plating and anodic oxidation | Aluminum alloy with zinc, nickel plating and anodic oxidation |
| Material (Contacts) | Copper alloy, silver plating | Copper alloy, silver plating | Copper alloy, silver plating | Copper alloy, silver plating |
| Insert Arrangements | HVBI R6, R8, R10 | EX 402 (2 pin), EX 403 (3 pin) | HVG402, HVG403, HVG492, HVG404, HVG406 | HVS203 |
| Alternate Keying Positions | Available (e.g., 30, 60, 90, 120, 150, 180) | Available (e.g., 45, 90, 180, 270, 315) | Available (e.g., 45, 90, 270, 315) | Available (e.g., 45, 90, 270, 315) |
