This document outlines the performance specifications and technical details for a range of TE Connectivity connector series, including AMPSEAL, AMPSEAL 16, Circular DIN, DEUTSCH, HDSCS, LEAVYSEAL, and Superseal 1.0. It covers general technical specifications, IP ratings, wire gauge information, connector series features, electrical connectors, environmental sealing capabilities, wedgelocks, accessories, contacts, and crimp tooling. The content is structured to guide users in selecting the appropriate connectors for industrial and commercial transportation applications.
| Connector Series | Specification | Value | Notes |
|---|---|---|---|
| AMPSEAL | Current | Up to 17 amps (gold), up to 8 amps (tin) | |
| AMPSEAL | Temperature | -40C to +125C (gold), -40C to +105C (tin) | |
| AMPSEAL | Durability | 10 cycles | Max rate of 600 cycles per hour. See TE product document 108-1329. |
| AMPSEAL | Physical Shock | No discontinuities of 1 microsecond or longer | Subject mated specimens to 50 Gs half-sine shock pulses. TE Spec 109-26-1. |
| AMPSEAL | Insulation Resistance | 100 megohms minimum | Between adjacent contacts of mated specimens. TE Spec 109-28-4. |
| AMPSEAL | Immersion | Leakage current 50 micro-amperes at 48 volts DC | Immerse specimens to 100 mm depth in 5% salt water. TE Spec 109-74-5. |
| AMPSEAL | Random Vibration | Subject mated specimens to 10 Gs for 8 hours each plane | 10-500 Hz frequency range. TE Spec 109-21-7, Condition G. |
| AMPSEAL | Voltage | 250 volts AC | |
| AMPSEAL (1.3 mm Contacts) | Durability | 10 cycles | Max rate of 600 cycles per hour. TE Spec 109-27. |
| AMPSEAL (1.3 mm Contacts) | Current Rating | Up to 17 amps gold, up to 8 amps tin | Consult TE product document 108-1329. |
| AMPSEAL (1.3 mm Contacts) | Contact Retention | 115 N axial load | With wedge lock in locked position. TE Spec 109-30. |
| AMPSEAL (1.3 mm Contacts) | Crimp Tensile Strength (Size 20) | 80 lbs | |
| AMPSEAL (1.3 mm Contacts) | Crimp Tensile Strength (Size 18) | 90 lbs | |
| AMPSEAL (1.3 mm Contacts) | Crimp Tensile Strength (Size 16) | 150 lbs | |
| AMPSEAL 16 | Current | Up to 13 amps | |
| AMPSEAL 16 | Temperature | -40C to +125C | |
| AMPSEAL 16 | Durability | 50 cycles | See note in TE product document 108-2184. |
| AMPSEAL 16 | Insulation Resistance | 20 megohms minimum | At 1000 volts DC. SAE J2030 6.3. |
| AMPSEAL 16 | Immersion | IP67 rating | |
| AMPSEAL 16 | Random Vibration | No discontinuities | Subject mated specimens to 21 Gs rms between 25 to 2000 Hz. EIA-364-28. |
| AMPSEAL 16 | Voltage | 250 volts DC | |
| AMPSEAL 16 (HDSF 16 Contacts) | Durability | 50 cycles | SAE J2030 6.11. |
| AMPSEAL 16 (HDSF 16 Contacts) | Current Rating | Up to 13 amps | Consult TE product document 108-2184. |
| AMPSEAL 16 (HDSF 16 Contacts) | Contact Retention | 111 N axial load | IEC 512-8, Test 51a. |
| AMPSEAL 16 (HDSF 16 Contacts) | Crimp Tensile Strength (18 AWG) | 90 N Min | USCAR 21 @ 50 mm/min. |
| AMPSEAL 16 (HDSF 16 Contacts) | Crimp Tensile Strength (16 AWG) | 120 N Min | USCAR 21 @ 50 mm/min. |
| AMPSEAL 16 (HDSF 16 Contacts) | Crimp Tensile Strength (14 AWG) | 180 N Min | USCAR 21 @ 50 mm/min. |
| AMPSEAL 16 (HDSF 16 Contacts) | Voltage Drop (Size 18) | 100 mV max | Test Current 8 Amps. |
| AMPSEAL 16 (HDSF 16 Contacts) | Voltage Drop (Size 16) | 100 mV max | Test Current 10 Amps. |
| AMPSEAL 16 (HDSF 16 Contacts) | Voltage Drop (Size 14) | 100 mV max | Test Current 13 Amps. |
| Circular DIN | Current | Up to 40 amps | |
| Circular DIN | Temperature | -40C to +120C (plastic parts), short term up to +140C | Defined in ISO 15170. |
| Circular DIN | Durability | 20 cycles | Max testing requirement in ISO 15170. |
| Circular DIN | Insulation Resistance | No flash over or breakdown at 1000 volts AC | For 60 seconds. Between contacts or contact/housing. |
| Circular DIN | Immersion | No ingress of water | Acc. to DIN 40050-9 IPX7, IPX9K. |
| Circular DIN | Vibration | According to standard ISO 15170 | |
| Circular DIN | Dielectric Withstanding Voltage | No flash over or breakdown at 1000 volts AC | For 60 seconds. Between contacts or contact/housing. |
| Circular DIN (2.5 mm Contacts) | Durability | 10 cycles (tin), 50 cycles (silver), 100 cycles (gold) | |
| Circular DIN (2.5 mm Contacts) | Current Rating (2.5 mm) | Up to 40 amps | |
| Circular DIN (2.5 mm Contacts) | Contact Retention (2.5 mm) | > 90 N (with secondary retention up to 100 N) | |
| Circular DIN (2.5 mm Contacts) | Crimp Tensile Strength (.35 mm2) | 50 N | |
| Circular DIN (2.5 mm Contacts) | Crimp Tensile Strength (.5 mm2) | 60 N | |
| Circular DIN (2.5 mm Contacts) | Crimp Tensile Strength (1.0 mm2) | 100 N | |
| Circular DIN (2.5 mm Contacts) | Crimp Tensile Strength (1.5 mm2) | 150 N | |
| Circular DIN (2.5 mm Contacts) | Crimp Tensile Strength (2.5 mm2) | 200 N | |
| Circular DIN (2.5 mm Contacts) | Crimp Tensile Strength (4.0 mm2) | 250 N | |
| DEUTSCH | Temperature | -55C to +125C | |
| DEUTSCH | Durability | 100 cycles | No electrical or mechanical defects. |
| DEUTSCH | Insulation Resistance | 1000 megohms minimum | At 25C. |
| DEUTSCH | Immersion | IP68 rating | |
| DEUTSCH | Vibration | No unlocking or unmating, no damage | 20 Gs at 10 to 2000 Hz. No discontinuities > 1 microsecond. |
| DEUTSCH | Dielectric Withstanding Voltage | Current leakage < 2 milliamps at 1500 volts AC | |
| DEUTSCH | Fluid Resistance | No damage when exposed to most industrial fluids | |
| DEUTSCH | Moisture Resistance | Withstand immersion under 3 feet of water | Without loss of electronic qualities or leakage. |
| DEUTSCH | Thermal Cycle | No cracking, chipping or leaking after 20 cycles | From -55C to +125C. |
| DEUTSCH (Contacts) | Durability | 100 cycles | No electrical or mechanical defects. |
| DEUTSCH (Contacts) | Current Rating (Size 20) | 7.5 amps | At 125 C continuous. |
| DEUTSCH (Contacts) | Current Rating (Size 16) | 13 amps | At 125 C continuous. |
| DEUTSCH (Contacts) | Current Rating (Size 12) | 25 amps | At 125 C continuous. |
| DEUTSCH (Contacts) | Current Rating (Size 8) | 60 amps | At 125 C continuous. |
| DEUTSCH (Contacts) | Current Rating (Size 4) | 100 amps | At 125 C continuous. |
| DEUTSCH (Contacts) | Contact Retention (Size 20) | 20 lbs (89 N) | Minimum load. |
| DEUTSCH (Contacts) | Contact Retention (Size 16) | 25 lbs (111 N) | Minimum load. |
| DEUTSCH (Contacts) | Contact Retention (Size 12) | 30 lbs (133 N) | Minimum load. |
| DEUTSCH (Contacts) | Contact Retention (Size 8) | 35 lbs (156 N) | Minimum load. |
| DEUTSCH (Contacts) | Contact Retention (Size 4) | 35 lbs (156 N) | Minimum load. |
| DEUTSCH (Contacts) | Crimp Tensile Strength (Size 20, Solid) | 20 lbs | |
| DEUTSCH (Contacts) | Crimp Tensile Strength (Size 20, S&F) | 20 lbs | |
| DEUTSCH (Contacts) | Crimp Tensile Strength (Size 16, Solid) | 25 lbs | |
| DEUTSCH (Contacts) | Crimp Tensile Strength (Size 16, S&F) | 25 lbs | |
| DEUTSCH (Contacts) | Crimp Tensile Strength (Size 12, Solid) | 70 lbs | |
| DEUTSCH (Contacts) | Crimp Tensile Strength (Size 12, S&F) | 70 lbs | |
| DEUTSCH (Contacts) | Crimp Tensile Strength (Size 8, Solid) | 90 lbs | N/A for S&F. |
| DEUTSCH (Contacts) | Crimp Tensile Strength (Size 4, Solid) | 300 lbs | N/A for S&F. |
| DEUTSCH (Contacts) | Millivolt Drop (Size 20, Solid) | 60 mV | Test Current 7.5 Amps. |
| DEUTSCH (Contacts) | Millivolt Drop (Size 20, S&F) | 100 mV | Test Current 7.5 Amps. |
| DEUTSCH (Contacts) | Millivolt Drop (Size 16, Solid) | 60 mV | Test Current 13 Amps. |
| DEUTSCH (Contacts) | Millivolt Drop (Size 16, S&F) | 100 mV | Test Current 13 Amps. |
| DEUTSCH (Contacts) | Millivolt Drop (Size 12, Solid) | 60 mV | Test Current 25 Amps. |
| DEUTSCH (Contacts) | Millivolt Drop (Size 12, S&F) | 100 mV | Test Current 25 Amps. |
| DEUTSCH (Contacts) | Millivolt Drop (Size 8, Solid) | 60 mV | Test Current 60 Amps. |
| DEUTSCH (Contacts) | Millivolt Drop (Size 4, Solid) | 60 mV | Test Current 100 Amps. |
| HDSCS | Current | Up to 40 amps | |
| HDSCS | Temperature | -40C to +140C | |
| HDSCS | Durability | Up to 10 cycles (tin), 50 (silver), 100 (gold) | See individual product specifications. |
| HDSCS | Insulation Resistance | 500 volts DC | Test acc. to ISO 16750-2 (4.12). |
| HDSCS | Immersion | IP67 rating, IP6K9K with cover | For tab housings with flange, observe mounting instructions. |
| HDSCS | Random Vibration | No physical damage, no derogation of function | 177 m/s2, 94 hours for each axis. See product specification 108-94020. |
| HDSCS | Voltage | Up to 42 volts DC | |
| HDSCS | Dielectric Withstanding Voltage | No flash over or breakdown at 500 volts AC | For 60 seconds. Between adjacent contacts and housing. |
| HDSCS | Flammability | Product with UL 94 V0 rated material is available | |
| HDSCS (AMP MCP Contacts) | Durability | 10 cycles (tin), 50 (silver), 100 (gold) | |
| HDSCS (AMP MCP Contacts) | Current Rating (1.5K) | Up to 20 amps | |
| HDSCS (AMP MCP Contacts) | Current Rating (2.8) | Up to 40 amps | |
| HDSCS (AMP MCP Contacts) | Current Rating (6.3/4.8K) | Up to 40 amps | |
| HDSCS (AMP MCP Contacts) | Contact Retention (1.5K) | 40/60 N | Minimum load. |
| HDSCS (AMP MCP Contacts) | Contact Retention (2.8) | 80 N | Minimum load. |
| HDSCS (AMP MCP Contacts) | Contact Retention (6.3/4.8K) | 80 N | Minimum load. |
| HDSCS (AMP MCP Contacts) | Crimp Tensile Strength (1.5K, .22 mm2) | 32 N | |
| HDSCS (AMP MCP Contacts) | Crimp Tensile Strength (1.5K, .35 mm2) | 50 N | |
| HDSCS (AMP MCP Contacts) | Crimp Tensile Strength (1.5K, .50 mm2) | 60 N | |
| HDSCS (AMP MCP Contacts) | Crimp Tensile Strength (1.5K, .75 mm2) | 85 N | |
| HDSCS (AMP MCP Contacts) | Crimp Tensile Strength (1.5K, 1.0 mm2) | 108 N | |
| HDSCS (AMP MCP Contacts) | Crimp Tensile Strength (2.8, .22 mm2) | 28 N | |
| HDSCS (AMP MCP Contacts) | Crimp Tensile Strength (2.8, .35 mm2) | 50 N | |
| HDSCS (AMP MCP Contacts) | Crimp Tensile Strength (2.8, .50 mm2) | 60 N | |
| HDSCS (AMP MCP Contacts) | Crimp Tensile Strength (2.8, .75 mm2) | 85 N | |
| HDSCS (AMP MCP Contacts) | Crimp Tensile Strength (6.3/4.8K, .35 mm2) | 50 N | |
| HDSCS (AMP MCP Contacts) | Crimp Tensile Strength (6.3/4.8K, .50 mm2) | 60 N | |
| HDSCS (AMP MCP Contacts) | Crimp Tensile Strength (6.3/4.8K, .75 mm2) | 85 N |
