METAL TO METAL CARD EDGE CONNECTORS 415/438 SERIES offer a robust solution for board-to-board connections. These connectors feature a hermaphroditic contact mating design, providing reliable electrical performance. They are designed to accept various nominal thickness P.C. boards and offer multiple contact termination options including crimp, P.C. tail, wire hole, and wire wrap. The series supports open or closed card slot ends with optional card guides and can accept polarizing keys without loss of contact position. They are RoHS Compliant.
| Feature | Specification |
| Contact Spacing | 0.200 (5.08mm) |
| Row Spacing | 0.125 (3.18mm) with staggered grid |
| Accepts Board Thickness | 0.062 (1.57mm) or 0.093 (2.36mm) nominal |
| Current Rating | 10 amps |
| Contact Resistance | 10 milliohms maximum |
| Dielectric Withstanding Voltage | 2000 V AC rms at sea level |
| Insulation Resistance | 5000 megaohms minimum |
| Operating Temperature | -65C to +125C |
| Insertion Force | 2 to 16 oz (0.56 to 4.45 N) per contact position |
| Withdrawal Force | 2 to 16 oz (0.56 to 4.45 N) per contact position |
| Card Slot Width / Mounting Options | 112: Accepts .062" (1.57") Board, .128" (3.25") Dia. Mounting Holes 122: Accepts .093" (2.36") Board, .128" (3.25") Dia. Mounting Holes 212: Accepts .062" (1.57") Board, .128" (3.25") Dia. Mounting Holes 222: Accepts .093" (2.36") Board, .128" (3.25") Dia. Mounting Holes (With Card Guides) |
| Contact Code / Tail Description / Tail Size / Tail Length "G" | 500: Wire Hole, .110 x .024 (2.79 x 0.61), .245 (6.22) 520: P.C. Tail, .025 x .024 (0.64 x 0.61), .215 (5.46) 540: Wire Wrap, .050 x .024 (1.27 x 0.61), .600 (15.24) 541: Wire Wrap, .026 x .024 (0.66 x 0.61), .620 (15.70) 542: Wire Wrap, .050 x .024 (1.27 x 0.61), .790 (20.07) |
| Series / Card Slot Ends | 415: Closed Card Slot Ends 438: Open Card Slot Ends |
| Total Number of Contacts | 017, 023, 029, 035, 041, 047 |
| Example Part Number | 415-035-500-212 |
| Part Number / Description / Silhouette | 516-290-500 / Wire Hole 516-290-520 / P.C. Tail 516-290-540 / Wire Wrap 516-290-541 / Wire Wrap 516-290-542 / Wire Wrap 516-290-590 / Crimp (Loose) 516-294-571 / Crimp - 1800 Contact Per Reel |
| Mating Series | 415 (no guides) mates with 421 Series 415 (with guides) mates with 422 Series 438 mates with 423 Series |
| Dimensions (Number of Contacts, A, B, D, E, F) | 17: A=2.406"/61.11mm, B=2.570"/65.28mm, D=2.134"/54.20mm, E=2.300"/58.42mm, F=1.920"/48.77mm (415), 1.600"/40.64mm (438), 1.900"/48.26mm 23: A=3.006"/76.35mm, B=3.170"/80.52mm, D=2.734"/69.44mm, E=2.900"/73.66mm, F=2.520"/64.01mm (415), 2.200"/55.88mm (438), 2.500"/63.50mm 29: A=3.606"/91.59mm, B=3.770"/95.76mm, D=3.334"/84.68mm, E=3.500"/88.90mm, F=3.120"/79.25mm (415), 2.800"/71.12mm (438), 3.100"/78.74mm 35: A=4.206"/106.83mm, B=4.370"/111.00mm, D=3.934"/99.92mm, E=4.100"/104.14mm, F=3.720"/94.49mm (415), 3.400"/86.36mm (438), 3.700"/93.98mm 41: A=4.806"/122.07mm, B=4.970"/126.24mm, D=4.534"/115.16mm, E=4.700"/119.38mm, F=4.320"/109.73mm (415), 4.000"/101.60mm (438), 4.300"/109.22mm 47: A=5.620"/142.75mm, B=5.570"/141.48mm, D=5.352"/135.94mm, E=5.300"/134.62mm, F=5.030"/127.76mm (415), 4.600"/116.84mm (438), 4.900"/124.46mm |
